Full cycle of construction and assembly operations
Site supervision services
Startup and commissioning
04
Operating hazardous production facilities
Ensuring reliable and stable operation
Maintenance
Compliance with statutory requirements for operating hazardous production facilities
07
Developing control systems
Compliance with the requirements of Russian Government Resolution 1912
Programming using Russian software
Implementing APC systems of any complexity
05
Start-up and debugging
Individual and comprehensive tests
Phased commissioning
Complete document package for registering hazardous production facilities
06
Selecting and customizing equipment
Selecting technology
Selecting a licensor
Calculations and modeling in Аspen Hysys
01
Design services
Developing basic designs
Developing detailed designs
Retrofitting hazardous production facilities
02
Supplying process equipment
Reducing logistics risks
Customs clearance and certification
DDP delivery
03
Outsourcing industrial gas production operations
PROGAS implements projects aimed at providing customers with industrial gases on a long-term basis using the BOO model (Build — Own — Operate).
BOO is a business model that enables customers to delegate auxiliary production processes to a specialized company which allows focusing management, investment and other resources on the core business.
PROGAS constructs and subsequently operates and maintains air separation or hydrogen units at customers' site using its own resources at its own cost and expense. The resulting products are then supplied at agreed prices under long-term contracts covering 15 years or longer periods.
No capital expenditures at the investment stage of a project
No process risks in selecting equipment and suppliers
Reduced costs of upkeeping and maintaining property, plant and equipment
Optimized provision of the company with industrial gases
Reduced profit tax due to the recognition of costs in the operational phase (or the ability to reduce the company's profit tax by purchasing industrial gases as a resource/feedstock)
No need to invest in non-core assets
Engineering, procurement and construction (EPC)
PROGAS implements turnkey air separation and hydrogen unit construction projects under EPC terms (Engineering — Procurement — Construction).
Advantages for customers:
Equipment:
Work scope and services:
FEED and technology selection
Development of basic and detailed designs and operational documents
Supply of main and auxiliary process equipment
Construction and installation operations
Startup and commissioning
Designer supervision services at all project implementation stages
Maintenance
Training customers' personnel
Cryogenic air separation units (O2 / N2 / Ar)
Cryogenic units designed for producing and purifying rare gases (Kr / Xe / He / Ne)
Adsorption oxygen production units (vacuum swing adsorbers)
PSA nitrogen generators
Membrane nitrogen generators
Air driers
Steam and autothermal reforming (ATR) units
Hydrogen recovery units (HRU)
Compressor equipment for any type of media (air, HC, nitrogen, oxygen)
Cryogenic pumping equipment
Short project implementation period
Cost optimization
Unique experience in managing air separation and hydrogen unit construction projects
Strategic partnerships with global leaders in air separation, hydrogen and synthesis gas production technologies
Localized production of auxiliary equipment
Professional knowledge of the aspects of Russian laws driving the choice of technology, materials and equipment
Additional services
Creation of a industrial gas production infrastructure development strategy plus a step-by-step implementation program.
Audit of existing industrial gas production assets to identify opportunities for improving energy efficiency and production reliability.
Upgrading of existing industrial gas production assets to optimize operating costs and increase reliability.
Operational services in respect of the customer's existing industrial gas production capacities.